The J.Tech single-stage incubators are among the most advanced, precise, and innovative incubation systems in the world.
Equipped with cutting-edge intelligent control technologies, these incubators create optimal hatching conditions with maximum efficiency and exceptionally high hatchability rates.
Designed specifically for industrial and professional hatcheries, J.Tech incubators have proven highly effective in energy optimization and improving hatch performance.
Key Features of J.Tech Single-Stage Incubators:
- High-precision sensors for temperature, humidity, and environmental control
- Next-generation adaptive intelligent control systems powered by neural network technology to regulate temperature, humidity, and CO₂
- Maximum performance with high hatchability, long service life, and outstanding reliability
Single-Stage Incubators
Single-stage incubators are an economical solution, allowing customers to achieve maximum output throughout the device’s lifespan with minimal investment, resulting in maximum return on investment. Leveraging the experience of the first-generation J.Tech single-stage incubators, Mashin Teyvor Juybar has developed this highly efficient and effective range of setters and hatchers.
Advantages of this incubator:
- High chick output
- Reduced labor costs
- Lower maintenance costs
- Reduced energy expenses
More and Better Chicks
The J.Tech incubator creates a safe and stable environment, ensuring high performance and uniform production of day-old chicks. Uniformity in chick production reduces post-hatch mortality, improves feed conversion, and enhances the efficiency of the meat processing chain.
Improved Biosecurity
The panels used in J.Tech incubators feature FRP coatings and XPS foam technology. The incubators have a fully isolated cabinet, providing a protected environment for the embryos. Internal sections and surfaces are designed to prevent contamination buildup.
This chamber completely isolates the embryos from harmful external factors, enabling full control of embryo-response parameters.
Protecting Your Chicks
A backup temperature alarm system monitors the incubator in case of malfunction, maintaining the temperature within a predefined safe range. The backup system issues an alert if the temperature exceeds safe limits.
Higher Performance and Uniformity
The incubator controllers operate a new ventilation system that ensures a uniform environment throughout the incubator.
An easy-to-use reference calibration tool calibrates the incubator’s temperature and humidity sensors.
With advanced embryo control algorithms, the controller allows precise and interactive environmental management. Dedicated sensors continuously provide environmental data to guide the optimal incubation process.
Reduced Labor Costs
The single-stage incubators feature ergonomic design, a 12-inch full-color display, and an automatic control unit, making operations easier for the operator and reducing human errors throughout all stages of production.
Ease of Use
- All daily tasks, incubator programs, alerts, and performance history for each production cycle can be monitored and controlled via a 12-inch full-color touchscreen with a very user-friendly interface.
- Thanks to the 180-degree panoramic windows, you get an excellent visual overview of everything happening inside the incubator.
- Easy Calibration Tool for Quick and Accurate Temperature and Humidity Calibration
- The Eye-Blink™ feature allows the operator to instantly display all key parameters of the incubation process on the screen as soon as they are in front of the machine’s display.
- Access Cards (RFID cards): These cards enable user categorization by access level, enhancing machine security and making user activity tracking easier.
- Accessing and moving the trolleys is very easy, and they can be positioned by the user inside the machine. Even on uneven surfaces or if the machine floor is not level, the rotation system operates without error.
Reduced Maintenance Costs
The design of the incubators ensures that all their equipment can be easily cleaned while guaranteeing safety in all operations.
Easy Maintenance
All stages of maintenance, repair, and part replacement of the incubator are accessible and can be easily performed even by non-professional technicians.
Safety
We have placed the electronic control chamber of the incubator in a waterproof enclosure according to the IP67 standard for optimal protection. This prevents damage even when cleaning the incubator with high-pressure equipment.
All our incubators comply with international safety standards regarding toxicity, emissions, and radiation (EN, CE, etc.).
Reduced Energy Costs
Our incubator design focuses on higher energy efficiency and responds more quickly to changing environmental conditions. This series of machines has a high capability to keep energy costs low.
Reduced Energy Loss
The machine is constructed with insulated cabins to prevent energy loss.
Optimal Energy Efficiency
The cooling system is designed to create optimal transfer between the cooling system and the circulating air inside the machine.
The machine’s controller precisely monitors and regulates all parameters, and using the history or graph feature, you can view and analyze these results.
This machine is equipped with “Eco-Drive” technology, which allows reducing the power consumption of the pulsator motor by up to 60% during less critical stages of the incubation process.
Intelligent Cooling System
The intelligent cooling system dynamically and gradually controls the internal temperature of the incubator. This system, leveraging unique equipment and the precise design of cooling blocks that enhance the performance of the intelligent temperature control system, plays a crucial role in preventing temperature shocks for the chicks, which significantly impacts the uniformity and consistency of the hatch.
Intelligent Monitoring Software of the Machine
The intelligent monitoring system of this machine, utilizing BI systems and artificial intelligence, provides connectivity and customization options for the customer.
This system fully uses domestic servers, and all its components are designed and implemented by local engineers. Considering the sensitivity of the data and the country's passive defense systems, it prevents external access and ensures that information does not leave the country.
Use of Artificial Intelligence in the System and Data Recording
- Utilization of a BI panel for analyzing overall cycle data to review, analyze, and improve the overall efficiency of the production cycle
- Based on IoT infrastructure
- Use of domestic servers
- Remote connectivity via mobile devices and web-based systems
- Capability to monitor all factory machines on a comprehensive and integrated platform
Intelligent Machine Control Software
A powerful, fully localized software that processes all data from the incubation stages, allowing you to track the age and stage of eggs in the machine and maintain complete, precise, and fully intelligent control over every step of the incubation process.
Also, monitor and control operational procedures for all operators at every skill level, ensuring error-free performance.
Based on recorded data, it automatically provides precise setter and hatcher schedules for each specific batch of eggs. For example, it transforms the first smart incubator into a system that knows exactly which eggs are in the machine and uses this knowledge to guide you toward optimal incubation practices and results. This system is suitable not only for middle-aged flock eggs with easy incubation but also for younger and older flocks, which can be more challenging.
Embryo-Response Incubation
Embryo-response incubation ensures continuous interaction between the embryo and its incubator environment.
Various factors such as genetics, breeder management, flock and egg age, egg size, shell porosity, etc., make each batch of hatching eggs truly unique.
Nevertheless, traditional incubation systems still rely on standard intermediate parameters—ventilation rate, air temperature, and humidity—for managing the hatching process.
Embryo-response incubation goes far beyond this. By continuously detecting the actual embryo temperature, real CO2 output, egg weight loss, and more, the system interactively adjusts incubation parameters to create an optimal environment for each specific batch of eggs.
Extensive scientific research and field trials have shown that hatch quality, hatching capability, and post-hatch performance greatly benefit from this active control of biological response parameters throughout the incubation period.
The following technologies in embryo-response incubation are available as standard features or optional modules in existing incubators:
- CO2NTROL: for optimal ventilation
- EST Scan: for optimal incubation temperature
Our technologies enhance hatchability and improve chick performance
- Embryo-Response Incubation
- CO2NTROL for Optimal Ventilation
- EST Scan for Optimal Incubation Temperature
CO2NTROL for Optimal Ventilation
CO2NTROL continuously measures CO2 levels as input for ventilation control.
Gas exchange is recognized as one of the most essential factors in incubation. To guide metabolism toward the growth of a healthy chick, oxygen must reach the egg, and carbon dioxide, as a waste product, must be expelled from the egg. Therefore, maintaining the correct CO2 level throughout the incubation cycle has a beneficial effect on the development of the embryo’s cardiovascular system. This level can be controlled by adjusting ventilation.
In addition to promoting embryonic growth in setters, precise CO2 regulation in hatchers leads to synchronized pipping and hatching and improves chick quality.
J.Tech incubators are equipped with a new air ventilation and mixing system.
Air Mixing Center:
Using the dual-direction fan in the incubator chamber, the incoming fresh cool air is mixed with the warm air and existing CO2 in the machine, providing a completely uniform airflow throughout the incubator so that airflow on the left and right sides of the pulsator is identical.
The fresh air intake is independently adjustable and controlled by a variable-speed intake fan.
Fresh air is directed to the center of the pulsator for complete mixing with the air inside the incubator.
A damper mechanism with frequency control provides optimal ventilation in response to changing environmental conditions. The fresh air intake is independently adjustable and controlled by a variable-speed intake fan. Fresh air is directed to the center of the pulsator for complete mixing with the incubator air.
EST Scan for Optimal Environmental Temperature:
The EST Scan system adjusts the embryo’s ambient temperature by controlling the eggshell temperature.
Chicks that hatch at optimal temperatures demonstrate superior performance. With the EST Scan system, the incubator temperature is continuously adjusted in response to the actual eggshell temperature. This enables the continuous maintenance of an optimal embryonic temperature and precisely controls the metabolic growth rate of the embryo.
EST Scan creates an optimal environment for each batch of eggs, regardless of the size, age, or genetic content of the eggs being incubated.
EST Scan minimizes embryonic mortality and optimizes hatchability. High-quality day-old chicks also ensure a significant improvement in post-hatch performance (survivability, growth, and feed conversion rate).
This incubator is our top production model and is recommended for customers who want to achieve the highest quantity and quality of chicks in a fully automated manner.
Setter and Hatcher Trolleys
The setter and hatcher trolleys are designed for long-term durability, featuring an additional coating that protects them against corrosion.
Trays and Baskets
The setter trays are specifically designed for the proper placement of eggs, regardless of their size and shape, and are manufactured to accommodate various egg breeds. The unique shape of the setter tray ensures sufficient airflow around the entire surface of the eggshell.
The design and choice of materials allow for easy washing at temperatures up to 85°C and provide excellent chemical resistance.
