The design of the setter allows for the independent loading of each rack, which moves continuously and unidirectionally along the cabin. Fresh eggs are placed on the racks at the position nearest to the entrance door. With each new egg-loading cycle, the racks advance forward until they exit the setter and are transferred to the hatcher.
This process lasts 18 days for chickens and 25 days for turkeys and ducks.
Our setter racks are made of hot-dip galvanized profiles and galvanized sheets. The wheels are injection-molded, ensuring durability and smooth movement.
Air ventilation is managed through a duct system in the ceiling, directing airflow outside. Since air has properties of absorbing and retaining moisture, these variables are key factors that must be considered during ventilation.
Each stage system maintains specific dry and wet temperature levels for optimal embryo development.
Every detail of this multi-stage machine is designed for ease of use. For example, the doors can be mounted to open either from the left or right up to a 180-degree angle, and are equipped with bubble seals to prevent air leakage.
The rack turning system operates through independent cylinders, ensuring safe operation and preventing mechanical failures that could affect embryo development.
Advantages:
- High chick hatchability rate
- Low maintenance and repair costs
- User-friendly operation
- Durable components and accessories
- Easy access to spare parts
Simplified operation with the multi-stage system
The multi-stage environmental system directs fresh air primarily to the older eggs, while the heat and CO₂ released from these eggs are used to warm the developing embryos, optimizing energy use and growth conditions.
The hatcher operates under a positive-pressure air system, which enhances hatchability and chick quality.
The hatcher baskets are made of high-strength, lightweight plastic, preventing egg damage. Their open-sided and perforated bottom design ensures improved airflow and ventilation for the chicks.
Setter and Hatcher Body
The body of the machine consists of two layers of hard FRP or PVC with a thickness of 2 mm on the outer part and a middle insulation layer with a density of 42 in the form of a sandwich panel, which completely isolates the system from the surrounding environment.
New Control System of Multi-Stage Machines
In this system, technology and sensors of the single stage model are used, which have very high accuracy, less fluctuation, and also lower maintenance and repair costs compared to online sensors.
In this system, a very advanced industrial and waterproof monitor is used so that the user can easily review the entire system process and, by examining the recorded graphs, monitor the incubation process for all flocks and also track all system parameters.
Monitor Capabilities
- Recording all system parameters, including sensor information and all machine alarms
- Displaying information in graphical form
- Ability to add device options
- Online testing capability of device actuators
- Configuration capability of device control parameters
In the design and construction of the new control system, the latest electronic parts and equipment have been used, giving the user simple integrated control capabilities as well as adaptive control for controlling temperature and humidity in the machine.
It also has the ability to add and process CO₂, master modules, and egg temperature sensors.
This device has network connectivity capability and allows the factory production manager to access and review data through a server on a mobile phone or central computer.
Another feature of the device is the monitoring of installed fans and system inspection, which warns the user of fan motor failure before any short circuit or fan malfunction occurs.
Building a hatchery is a project with advanced technology. We provide planning for the entire project—from design to construction and installation—and cover ventilation and water treatment needs. Our experienced specialists will be by your side to provide consultation based on your specific requirements and ensure high-quality chicks.